FFS Vial Separator with Screw Capping Machine

FFS Vial Separator with Screw Capping Machine
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This machine consists of two units mounted on a single frame.

 a)   Vial Separator unit.

b)    Screw Capping unit.

 a) Vial Separator unit

 It consists of a rotary vial separating system after deflashing of the cards.

 The vial cassette to be loaded manually in the inlet conveyor.

 Vials are separated by means of a star wheel and are fed into the inlet conveyor of the Screw capping machine.

 It has No vial – No operation arrangement to avoid vial damage.

 b) Screw Capping unit.

 It consists of rotary screw capping system which consists of the following features.

 An infeed star wheel picks up the vials from inlet conveyor.

As the infeed star wheel rotates, the vial picks up the cap which comes from the vibrator through chute and feeds it into the main star wheel.

As the screw capping head comes down, the fingers of the capping head hold the cap, straighten it and then screw it properly till the piercing tip inside the cap touches the top of the vials by applying required torque.

 As the capping head goes up the star wheel releases the vial and take up star wheel transfers it into the output conveyor which is mounted at the outlet end.

 i) GENERAL SPECIFICATIONS:

 1.   Type                                                      RSC-150 ( GMP Model )

2.   No.of heads                                           12 (Twelve)

3.   Speed                                                    150 vpm .

4.   Cap feeding                                            By  vibratory bowl feeder.

5.   Bottle feeding                                         By endless conveyors.

6.   Bottle transferring                                   By star wheels.

7.   Capping                                                  By rotary capping head.

8.   Feed height of the machine                     800-850mm.(Adjustable)  

9.   Power required                                       1.5 KW max.

ii) GENERAL ARRANGEMENTS

 This machine consists of the following arrangements:

  i)  Inlet conveyor                                   -- SS Slat

ii)   Vial seperator                                 -- Al. wheel

iii)  Infeed Starwheel.                           -- Delrin

iv)  Vibratory Bowl Feeder for Cap.       -- SS304

v)  Cap Dispenser.                                 -- Delrin  feeder wheel

vi)  Main Star wheel.                             -- Delrin

vii)  Capping Head.                                -- SS304 with PU Bush

viii)  Cam Assembly.                               -- EN-8 with H.Cr.

ix) Guide                                                --  Delrin

 x) Outlet starwheel                               --  Delrin

 

iii) DRIVE ARRANGEMENTS:

 The whole machine is driven by a single motor except the inlet and outlet conveyors.

 A.C  variable drive is used to adjust and match with the online speed.

 1.Main motor             ------   1 h.p/A.C/ 50HZ/1400rpm.Crompton/Siemens.

2.Gear box                  ------   A287 / Ratio-20:1/ Make Greaves/Shanthi

3.Conveyor Motors.    ------  1/8 HP /20RPM/ Worm reduction /1ph.

4. Drive transmission  ------  Gears and Sprocket with ROLON chain.

 iv) CONTROL PANEL DETAILS

 1.  Main Motor       -------- 1 H.P A.C Variable speed MOTOR ON/OFF/INCH

2   I/R SENSOR -1   --------  Intermittently   sensing the flow of  bottles and switching off the AC motor if there is no bottle on the conveyor for set time – 2                                                     seconds

3.  I/R SENSOR -2   -------- Intermittently sensing the flow of   bottles and switching off the AC motor if there is no bottle on the conveyor for a set time – 2                                                    seconds.

4.  I/R SENSOR -3    -------- Intermittently   sensing the flow of  caps and switching off the machine if there is no cap on the chute for a set time   - 2                                                               seconds with ALARM.

5. 1ph. AC /1/8 H.P

     motor for Inlet

     conveyor.             ------ ON / OFF

 6. Vibrator Controller  ----- ON/OFF  

 7.  24 V/DC single coil

     SOLENOID VALVE      ----  In ON position when the machine is ON.

                                              In OFF position when the machine is OFF.

8.  Emergency Off  and  Door Interlock

 Product Specification.     5 & 10ml LDPE (FFS) vial  .

 Note.  Change parts are required if cap will change.

 

 

 

 

 

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